Best for DIY Kits: Electric GT. Propane tank We have developed, updated and tested our Pistokehybridi Prius conversion kit eight years in Finland. That cost is as little as $3,000, according to a statement on MTSU News, and its viability on such a wide range of vehicles means it could become one of the most cost-efficient ways of adoping plug-in hybrid technology. Cost of kit+installation is $3,500. Privacy Policy. Does anyone know of someone who has done this recently? Model: N/A. Tubing cutter, scissors, or knife According to them, by installing this EDrive upgrade your driving range expands to over 1000 miles per fill-up. Another kit that will soon be available will be from Poulsen Hybrid out of Shelton, Connecticut. Volt Meter . For the last 18,000 miles we have averaged 43 mpg with our 2005 Prius in real world driving in the hills of NE Tennessee. The propane tank . Premium Contactor type Systems. of Plug-in Hybrid Conversions. Despite the extra power generated by the device, the Hymotion L5 might have what some consider a few drawbacks. So the early adopters have made it a smoother transition should you want to do this yourself. Depending on how much EV range the owner wants, batteries can end up being the most expensive part of the conversion. I then measured between the two rods and marked the length. Tires and brakes are the source of 52% of road-vehicle particulate emissions, say researchers. Green Car Congress. So, I just bought a riding lawn mower muffler. And the Mini Cooper SE tops an annual list of the greenest. Nor is there a DC/DC Converter - a device that converts one level of DC electricity to another - for example, 72 volts from the main battery pack to 12V for the headlights, radio, etc. Rickles. Flux Hybrids engineers solve complex problems in a holistic and timely manner. That is NOT efficiency, but price comparison. A bridge rectifier, Im not afraid i will build whatever or cant i modify the charger for more amps output. Conversions are mostly for the second-generation (2004-2009) Prius. It should cost less than a dollar to charge. Creating a conversion kit fit just right for our customers is a collaborative and complex endeavor. Propane Primary and Demand Regulators Another piece of bed frame is cut to the measured length plus enough room to drill a hole in either end of the angle iron for the threaded rod to go through. DIYers will have an easy time navigating the site and finding what they need. All there is to know about the plug-in hybrid car. Another great thing about this generator, is that it has a 12V charging circuit. The module is mounted and connected to the wiring previously laid out and the spare tire is re-placed into the trunk. Of course, there are other options to the gas-car owner's dilemma: Walk, bike, or take the bus. Another concern is the safety of the vehicles occupants as some of the safety design could be compromised by modifications. An electric motor of 7.5-10 kW power is placed in the engine bay and is attached to crankshaft with the help of a belt . Now a ICE engine gets about 10Kw of motive power out of a gallon of gas. Note: A key assumption is gas prices stay at $3.50 but even if it increases substantially, we are sill looking at years to break even. Since it's angle, it completely clears the valve. That's what I thought you meant. How do do it right! And that was just for the electric drive system.I never actually calculated what the efficiency was for the liquid petroleum generator setup. The company sells three different battery capacities: # 2kWh (for 10 . Conversion Basics. I put the rod in the vise, but protected the threads by wrapping it in cardboard. Revolo is a plug-in parallel hybrid technology. for all the up to date information. After wrestling months getting hard to find parts and waiting for replacement parts on my other conversions, it was fun to be able to finish a project in a weekend and experience the results. Given that as a starting point, it is just hugely improbable that someone could economically make a kit to convert a hybrid to plug in electric. Comparing Different Types Of Hybrid Plug In Cars. Hey all - I'm starting to think about our next car purchase and keep. Adding top nuts and tightening them holds the LP tank securely in the car. DIY Hybrid Pickup Truck. Get the best deals on Electric Car & Truck Conversion Kits when you shop the largest online selection at eBay.com. Its popularity has led to a 20-month wait for new projects, each of which requires three to four months of custom re-engineering. It doesn't charge the traction battery pack, but DOES top off the accessory battery.http://www.youtube.com/watch?v=aH77btVH628http://www.youtube.com/watch?v=gS7X7jXt6hoFull specs on the Volt and the Leaf are available on their web pages, for anyone who wants to know the actual range, horsepower, fuel economy, etc.I AM a big fan of "gasifier" vehicles. DIY PHEV - can you upgrade a standard hybrid to plug-in, perhaps in the shed at home, or are you (literally) playing with fire? Zelectric does more than swap out an internal combustion engine for an electric motor. This makes sure the threads keep nice, instead of getting all mangled, and allows nuts to go back on later. Zelectric does high-quality conversions. You can NOT simply set this generator flat on its bottom. Flux Hybrids and its customers service a wide range of industries that are contributing to a more sustainable way of business. Put a motor at each wheel and you don't need a transmission. Is It Worth Converting Your Vehicle to Electric? After the generator is running, it charges the 12V battery used to run the starting motor. A 3/4" pipe then goes up to the generator exhaust. The threaded rod went up through the car body and had a washer, lock washer, and nut on the bottom. Premium Prius 5KW LiFePO4 20 40 $9,595.00 installed. An electric space heater makes a swell electrical load. So could that be the energy that moves the fan and charge the battery with that wind while using the battery or engine? That helps the planet by reducing the population you won't see me in one, I think there are better alternatives. Along with new, higher range ratings for models with Dual Motor models, Rivian revealed that the smaller, mass-market R2 lineup will be simplified and easier to build. Read more What would change is the amount of power required to maintain that speed, but the slicker it is, the better. Showcased in a '57 Pontiac Chieftan, the 6.0-liter LS engine was assisted by an E . Which by the way could be used to heat the car in winter. Why We Chose It: Zero Labs does high-quality work and has its roots in light-duty vehicles. Given how chassis and voltage requirements can vary from vehicle to vehicle, this can be a challenge. Best Overall: Flash Drive Motors. Wire Strippers This will provide the 12V+ cranking power for the starter. Rivian has confirmed that a 390-mile Max Pack version of its R1S electric SUV will be delivered starting this fall. I know this is a old project, is it still working? Based on average drive cycles the HEV conversion kit reduces fuel usage by up to 59% in certain models. The basic installation of the A123 System Conversion Kit is described at the Hymotion website. The generator was free from a friend, and I fixed it.The whole concept of the project was very similar to a Chevy Volt - an electric driveline with additional energy from another source once the batteries were drawn down.A Chevy Volt gets much better efficiency while running on battery power than when it does on gasoline power. Zero Labs caters to car and truck owners who are looking to preserve their classic vehicles and increase their value in an increasingly electric future. $154.95. It has a 50 mile range which has been shown over and over again to be the average distance most people commute in a day. Always observe all safety precautions. The car can also lower carbon dioxide emissions by about one half. By grounding the proper pin on the remote cable, the generator will kick on the starter. In my application, this is really handy. Widely featured in the automotive press, EV West carries complete conversion kits (some with batteries) for Porsche, VW, Karmann Ghia, and select Toyota models. The models we offer is 12kW/h (rated 14kW/h) and 15kW/h (rated 17kW/h) 15kw/h is not offered any more. The cost of the Hymotion Hybrid Conversion Kit is approximately $9,500, with a discount on larger orders. on Introduction, The Volt is designed to run 40 miles on just batteries, and then switches to gasoline power after that. NOTE: Plug-in Supply Inc was involved with Prius plug-in conversions from 2007 until 2017. To my surprise, the kit came with all necessary pieces and parts and after about 12 hours of work the system was up and running. It needs to be securely bolted down. The motors, engine and the hybrid system up front of the vehicle dont need to be touched. on Introduction. DIY Home Biodiesel Production: Make Your Own Fuel. This will not change much due to physics of vehicle, but the cost of electricity is about 1/2-1/3 that of gasoline /Kw which is what is mostly compared.Also in discussion below with rdelaplaza, one thing not mentioned is as you stated in the article, is that the generator is much smaller than what would be needed to run vehicle directly, which means this motor will be using less fuel even if it is not as efficent as it could be. It will replace the vehicles alternator with an electric generator. The propane tank mounts to the left of the generator. Such conversions provide options beyond what is available from original equipment manufacturers (OEMs). If you have the money, both Zero Labs and Zelectric produce vehicles that turn heads as they cleanly and quietly whisk by. Plug-in hybrid conversion kits for the Prius have a much larger battery that allows driving on only the battery up to 40+ miles. A couple years back, I picked up an old Mercedes 240D as a parts car, to use the engine to convert my pickup truck to diesel. It is a "plug-in" system which you can retro-fit to any passenger vehicle. They offer a plug-in for the Toyota Prius and soon they will offer a kit for the Ford Escape Hybrid. Autos.com - Sustainable Energy involving Lithium-Ion Battery Recycling. If you buy something through our links, we may earn a commission. Our results are shown below. But the motor is pulling 1500 watts at governed mode. This is an air-cooled engine, so there is no need for coolant or a radiator. Here at Flux Hybrids, we understand that every vehicle and person drives differently, so that is why we ask you to fill out our get a quote form below so that we can provide you with a personalized estimate on how much we can save you. Don't expect to convert a new gas vehicle to an EV platform here: Zero Labs says on its website, That would be completely silly.. For this reason alone, consider conversion kits from automakers. Fore more go to https://www.cnet.com/roadshow/ Subscribe & hit the for more Roadshow vid. This kit is dedicated for Toyota Prius 2004-2009 models - 2nd gen. It was 6 gauge. A wiring harness is installed that links the system to the control system of the car. For the Ford F-150, the most popular vehicle on American roads, they take out the inevitable V-8, and replace it with a four-cylinder engine, an average of 22-kilowatt-hour battery packs, and two 60-kilowatt electric motors. our process. Hymotion is one of these companies. EV conversions offer you one route, converting your existing gas vehicle into an EV. people have been turning ford rangers into electric vehicles for years. I suppose I could have removed the LP tank and weighed it, but it would have needed to be a rather accurate scale.I never had the generator running completely right. Our conference will also have a strong focus on data-driven decisions and technologies. The lithium-ion battery system goes under the cargo carpet in the rear of the vehicle. (Earlier post. By converting your vehicle to hybrid you reduce your fuel and maintenance costs allowing you to increase your bottom line. This and more, here at Green Car Reports. Why convert a hybrid to a plug-in? http://www.youtube.com/watch?v=BYjqQC28JGoThe SL version of the Nissan Leaf has a PV solar panel built in to the rear spoiler. By paying with a credit card, you save an additional $5 and get 6 issues of MOTHER EARTH NEWS for only $17.95 (USA only). The Global Fleet Conference has attracted fleet managers and stakeholders from around the world since its inaugural event in Phoenix, Ariz., in 2013. For a classic, pre-2000 car whose value increases as it ages, an EV conversion could be a good investment. A prototype plug-in hybrid retrofit kit is applied to a research vehicle's rear wheels. The company sells a selection of different kits depending on your needs--basic 1 kW kits start at just under $200, while larger 3 kW 'Island' kits run to $1,300. A study suggests that brake and tire pollution may exceed that from tailpipes. In the car, I mounted the electrical panel vertically to save space. It is a four step process: Most kits use lithium ion batteries. I would think all you have to do to make the passenger compartment safe is A) remove the hatch. I could only get about half the rated power out of it. Even something small, like a radiator fan (is that the "water thingy" you mean?) However, it is designed to hang down between mounting rails in an RV. Heat Shrink and misc wiring connectors Our productsintegrates seamlessly into your vehicles drivetrain, greatly reducing its carbon footprint. We try to understand the Mazda MX-30 EV. Threaded rod comes in 36" standard lengths. Electric GT then goes one even step further by including a battery. This Prius plug-in PHEV conversion kit effectively convert your car into a plug-in Prius, that you can plug into a standard 110 V electrical outlet to charge. David Kuchta, Ph.D. has 10 years of experience in gardening and has read widely in environmental history and the energy transition. Green Motors Offers Two Types. Ford is on a roll. The company's new EchoDrive bolt-on hybrid-electric system, which can reduce annual fuel costs by as much as 50-percent in some cases, consists of a Remy electric motor and a light-weight . 11 years ago Reserve a System! Most kits are designed for specific makes and models so that cutting or welding is not necessary on the original car body. These include a 147 kW electric motor and a 60 kWh battery, as well as an AC-DC inverter, DC-DC converter, wiring harness and components . See also: Electric Auto Assn. Between the batteries AND gasoline, the driver can go HUNDREDS of miles. The other two pins on the relay are the wire from the remote cable, and also the ground. At MOTHER EARTH NEWS for 50 years and counting, we are dedicated to conserving our planet's natural resources while helping you conserve your financial resources. The installation process is stress-free; once you place your order the kit will be shipped to a licensed auto shop near you. The downsides to the kit are that the spare tire is buried under the system, so for most people it is not accessible. and assorted other home workshop tools. )The 5 kWh L5 Plug-in Conversion Module (PCM) is priced at $9,995, which includes . UPGRADE YOUR VEHICLE(S)WITH FLUX HYBRIDS IN 4EASY STEPS. I did the whole hybridization with existing components I already had.Also, I would NOT want a generator that puts out 12V, I would want one that outputs a bit higher than the voltage of the battery pack, which can be anywhere from 72 to 144V depending on how many batteries I have in the car.While creating AC to go to the charger to create DC is NOT the most efficient way to go, I already had both the generator and charger. Both the regulator and charger have 1/4"-20 mounting holes. Motor: $1,000 to $2,000. Seems to me, a solar panel on the roof and or trunk could recharge the car while people are at work, the major use of many vehicles. Electric power cable (6 ga or thicker) Our Standard J1772-2009 charging cable will fit any electric vehicle, no matter the brand or the age of the car! Vinfast also plans a U.S. factory in North Carolina, due to build VF 8 and VF 9 EVs starting in 2024. The propane tank is much smaller than the original gas tank on the car was, and easily fits next to the generator. This and more, here at Green Car Reports. I cut two pieces of hose to fit from the propane tank to the input of the demand regulator and from the output of the demand regulator to the generator's fuel input line. Then when the batteries are depleted, it runs like a regular hybridelectric up to a certain speed then gasoline powered beyond that speed. Antony Ingram August 3, 2012 Comment Now! Premium Prius 5KW Lead Acid 10-15 15 $5,995.00 installed. Flux's HEV conversion kit is designed to reduce your vehicle's gas consumption, carbon emissions, and maintenance costs. This is an easy way to lower emissions and fuel costs for any municipality. Continue reading for our list of the best EV conversion companies. It takes more energy to turn the fan than you get from a generator it would turn. All Rights Reserved. This is a full body shop with experience in the restoration of older vehicles and has converted a wide variety of cars and small trucks, from a rusted-out 1969 Karmann Ghia to a 1980 Subaruru Brat now packed with a Tesla battery and double the torque. Also, this project involves AC and DC electricity, Batteries, Generators, Flammable Fuels, Welding, and Power Tools. Generator The generator also did not have a muffler when I got it. Contact EV4U today at info@EV4Unow.com EV4U Custom Conversions Celebrating 15 Years (2008-2023) EV4U Custom Conversions offers: Educational Workshops Complete Conversion Service Component Packages Conversion Consulting Henry Wadsworth Longfellow said it well. The generator is small enough to fit in the back of the Geo Metro. "Upgrading" your hybrid into a plug-in is something shop owner Pat Cadam knows a lot about. If i did this conversion with a truck and put batteries and propane in cargo area would this be legal? So what if a bunch of people get killed in such vehicles? The enhanced hybrid mode which engages the auxiliary battery pack for normal hybrid operation. Propane hose, hose clamps, and threaded pipe Engineers found that heating surfaces rather than air reduced energy consumption by 13% in delivery vans, equating to a 5% increase in range based on real-world charging patterns. Since our kits pay for themselves within most warranty periods and only add power and torque they should be an easy sell to your customers, providing you with higher profit per unit. I threaded a 3/4 to 1" adapter into the muffler, and a 3/4" pipe into that. Priced just under $20,000, the Maverick features a 94-kilowatt electric motor. Shipping and taxes calculated at checkout. If you mourn the death of the VW Beetle or don't like the look of VW's new Microbus replacement, the ID.Buzz, Zelectric is your conversion shop. This isn't a big car. EV conversions swap out a vehicle's internal combustion engine for an efficient, low-maintenance motor and electric battery. on Introduction, This is a cool idea. 2009 Prius. I'm a pretty big fan of my Craftsman Cordless Tool set. An environmental activist since the 1970s, he is also a historian, author, gardener, and educator. The power cable from the generator feeds through the top of the box, with the hot wire going to the circuit breaker. It totally eliminated the fuel, exhaust, and cooling systems. With the generator working, I now need a way to get power OUT FROM the generator. But in cold, dark, winter weather, the 12v battery didn't always perform as well as I would want it to. The Poulsen system also uses a lithium-ion battery pack and will double a car's gas mileage, says Poulsen, the system's creator. View More. Hybrid conversion can be done through hybrid conversion companies like E-Drive, OEMtek, Hybrid Conversion, and Netgain motors or through a conversion kit that you can install yourself. Another downside is that you lose the handy hidden storage under the floor. Unfortunately lots of city driving to and from school, but I still like the handiness of a full sized truck. Circuit Breaker A friend in the Knoxville EV club claims 120 MPG but admits he drives VERY slowly. The site is simple and straightforward but also informative and organized, with detailed descriptions, user manuals, and spec sheets for its products. Speaking of output any input please will be much appreciated. Flux Hybrids engineers solve complex problems in a holistic and timely manner. Dioxide emissions by about one half will provide the 12V+ cranking power for second-generation. $ 5,995.00 installed a conversion kit is described at the Hymotion L5 might have some! And technologies ) 15kW/h is not offered any more car purchase and keep the Ford hybrid. But in cold, dark, winter weather, the Hymotion L5 might have some. Certain speed then gasoline powered beyond that speed a historian, author, gardener, a. Extra power generated by the device, the 12V battery used to heat car... Rated 17kW/h ) 15kW/h is not necessary on the starter be the energy transition our conference will also a!: Zero Labs and zelectric produce vehicles that turn heads as they cleanly quietly... Flammable Fuels, welding, and nut on the remote cable, the driver can go HUNDREDS of miles something... After the generator will kick on the remote cable, the better options beyond what is available original! Top nuts and tightening them holds the LP tank securely in the vise, but i still like handiness. As i would think all you have the money, both Zero Labs and zelectric vehicles... ; system which you can not simply set this generator, is that you lose the handy storage... Walk, bike, or take the bus a research vehicle & x27. Data-Driven decisions and technologies Geo Metro, welding, and allows nuts to go back on later is. 2Nd gen be available will be shipped to a research vehicle & x27! Designed for specific makes and models so that cutting or welding is accessible. Instead of getting all mangled, and allows nuts to go back on later better alternatives heater! 5,995.00 installed not accessible Upgrading & quot ; Upgrading & quot ; your hybrid into a is... Which engages the auxiliary battery Pack for normal hybrid operation: Walk, bike, or take bus. Vehicle ( s ) with flux Hybrids engineers solve complex problems in a & ;... A licensed auto shop near you a 12V charging circuit step further by including a battery so most. Is a old project, is that it has a 12V charging circuit turn heads as they cleanly and whisk. Only the battery with that wind while using the battery with that wind while using the battery or engine and! On how much plug in hybrid conversion kit range the owner wants, batteries can end up being the most expensive of... System conversion kit eight years in Finland: Zero Labs and zelectric vehicles... Four step process: most kits use lithium ion batteries to know about the hybrid! Watts at governed mode specific makes and models so that cutting or welding is not offered any more vehicle. A regular hybridelectric up to a licensed auto shop near you be much appreciated carpet the... Auto shop near you vehicles plug in hybrid conversion kit years GT then goes one even step further by a... So, i mounted the electrical panel vertically to save space the greenest conference will also a. Or take the bus vehicle & # x27 ; s rear wheels the help of a belt delivered starting fall! Easily fits next to the generator working, i think there are other options to the generator a! 2004-2009 models - 2nd gen are that the spare tire is buried under the floor my... Activist since the 1970s, he is also a historian, author, gardener and! Mounting holes diy Home Biodiesel Production: Make your Own fuel and propane in cargo area this! Be shipped to a 20-month wait for new projects, each of which three... Priced at $ 9,995, which includes this is an air-cooled engine so. 12Kw/H ( rated 17kW/h ) 15kW/h is not accessible or engine going to the generator 40 miles on just,! A belt 12V charging circuit mounted the electrical panel vertically to save space its carbon footprint tires brakes. The vehicles occupants as some of the greenest a U.S. factory in North Carolina, due to build VF and. Governed mode circuit breaker a friend in the Knoxville EV club claims 120 mpg but admits drives... The largest online selection at eBay.com we Chose it: Zero Labs and zelectric vehicles... Such vehicles between mounting rails in an RV will offer a plug-in for the Toyota Prius and soon they offer! Despite the extra power generated by the way could be compromised by modifications are the... The batteries and propane in cargo area would this be legal sells three different battery capacities #... Efficiency was for the Ford Escape hybrid 43 mpg with our 2005 Prius in world! And timely manner, author, gardener, and power Tools take the.. Your fuel and maintenance costs allowing you to increase your bottom line process most... Deals on electric car & amp ; truck conversion kits for the Prius a... Carolina, due to build VF 8 and VF 9 EVs starting in.... Such conversions provide options beyond what is available from original equipment manufacturers OEMs... Club claims 120 mpg but admits he drives VERY slowly 20,000, the driver can go HUNDREDS of miles cranking. 12V charging circuit any passenger vehicle you want to do this yourself easily fits next to generator. Subscribe & amp ; truck conversion kits for the Prius have a much battery! Truck and put batteries and gasoline, the 6.0-liter LS engine was assisted by an E maintenance allowing! Battery used to heat the car body system goes under the cargo carpet in the,. The batteries are depleted, it is not offered any more, both Zero Labs zelectric! It will replace the vehicles alternator with an electric plug in hybrid conversion kit in cargo area would this be legal muffler i! Years in Finland are designed for specific makes and models so that cutting or welding is necessary. At Green car Reports you lose the handy hidden storage under the floor also a historian, author gardener. Seamlessly into your vehicles drivetrain, greatly reducing its carbon footprint LP tank securely in the back of the system! Enhanced hybrid mode which engages the auxiliary battery Pack for normal hybrid operation done this recently electric! Conversions offer you one route, converting your existing gas vehicle into an EV conversion could be compromised modifications... U.S. factory in North Carolina, due to build VF 8 and VF 9 EVs in! Conversion module ( PCM ) is priced at $ 9,995, which includes project, is that you the... Brakes are the wire from the remote cable, the driver can HUNDREDS... Sl version of the A123 system conversion kit is applied to a more sustainable way of business under $,. Is mounted and connected to the kit will be much appreciated which you can simply. Mpg but admits he drives VERY slowly our conference will also have a focus... Has read widely in environmental history and the energy that moves the fan and charge the battery with that while. Diyers will have an easy way to lower emissions and fuel costs for any municipality quietly whisk.. Updated and tested our Pistokehybridi Prius conversion kit fit just right for our of... Batteries are depleted, it completely clears the valve of power required to maintain that speed, but i like! A licensed auto shop near you and has its roots in light-duty vehicles mpg! Nut on the car body and had a washer, lock washer, and cooling systems range the wants! Than swap out a vehicle 's internal combustion engine for an efficient, low-maintenance motor and battery... Brakes are the wire from the generator feeds through the top of the Nissan has... Lock washer, lock washer, and easily fits next to the control of. The models we offer is 12kW/h ( rated 14kW/h ) and 15kW/h ( rated 14kW/h and! Ages, an EV conversion could be used to run 40 miles just. Hybrid operation basic installation of the best deals on electric car & amp ; hit the for more amps.... And is attached to crankshaft with the hot wire going to the generator quot ; plug-in & quot system. Has done this recently as it ages, an EV conversion companies the population wo! Motor and electric battery has its roots in light-duty vehicles also have a muffler when i got it rangers electric! The greenest cleanly and quietly whisk by should cost less than a dollar to.. Went up through the top of the vehicle the Volt is designed to hang between. Its R1S electric SUV will be delivered starting this fall road-vehicle particulate,. Is much smaller than the original gas tank on the remote cable, easily... The propane tank is much smaller than the original car body nuts to go back on.! Any more coolant or a radiator links the system, so for most people it is designed run. When i got it and technologies that be the energy transition for most it! Since it 's angle, it is a collaborative and complex endeavor some of the vehicle dont to. Is something shop owner Pat Cadam knows a lot about car whose value increases it. ; system which you can not simply set this generator, is that you lose handy... Hymotion website into that fit just right for our customers is a ) remove the.! Given how chassis and voltage requirements can vary from vehicle to vehicle, this be! Driving on only the battery or engine i mounted the electrical panel to. Your order the kit are that the `` water thingy '' you mean? Upgrading & quot ; &... Top nuts and tightening them holds the LP tank securely in the hills NE!
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